SIMULATION ­­­­
TECH­Nology

Product and process simulation with expertise and state-of-the-art technologies

Shape and properties determine how functional, safe and economical a component is. A well thought-out design is required to ensure that these basics, which can determine the market success of a product, are fulfilled in the best possible way. With our simulation techniques, we can reliably determine whether a manufacturing process is efficient and robust. In the course of this, we also implement reliable quality management and check whether manufactured components can withstand heavy loads and stresses and are ready for use.

Advanced engineering and simulation: pioneering technologies 

Simulation technology is more than just a tool – it is an integral part of our comprehensive research and development department. As a technology leader, we use advanced digital technologies and develop new methods such as first-principles and AI simulation modelling to understand and optimize components and processes. 

Our aim is to identify and minimize weak points, optimize properties and increase efficiency at the same time. Each product is virtually simulated before production to ensure excellent quality. 

Left mouse button pressed & move – see the magic!

Top-class tools for global standards

Our state-of-the-art tools go far beyond standards. Thanks to an effective combination of different simulation options and numerical models - from component design to process simulation and property prediction – we at OTTO FUCHS set global standards. Through a variety of methods, the use of digital twins and the optimization of products and processes, we work in a customer-centric manner. As a technology partner, we support our clients in achieving their goals. 

Our methods and procedures 

  • Forming simulation & microstructure simulation 
    Numerical analysis of forming processes and microstructure development to predict flow behavior, thermo-mechanical and microstructural properties.  

  • Structural calculation & topology optimization 
    Component design using linear and non-linear calculation methods to achieve the required properties with the lowest possible component weight.  

  • Heat treatment simulation & CFD 
    Numerical analysis of the heat treatment process to predict mechanical properties and deformations occurring during heat treatment.  

  • Casting simulation 
    Numerical analysis of the casting simulation to predict solidification.  

  • AI Simulation & First Principals Modeling 
    Use of physical, mathematical and numerical methods coupled with artificial intelligence (AI) such as machine learning or neural networks to enable innovative development applications for digital twins. 

Automation: targeted increase in efficiency 

Our high level of automation enables us to run countless simulations per year and efficiently manage the many terabytes of data we generate every day. Our advanced automation shortens development times, optimizes processes and also manages this flood of data so that we can carry out more simulations for first-try rights without increasing costs.

Experienced team, excellent expertise: your success is our goal

At OTTO FUCHS, state-of-the-art equipment and software are only part of our success. Our employees have decades of expertise in forming technology. The synthesis of state-of-the-art equipment and in-depth knowledge leads to results that our customers want. 

Progress together: constant exchange for more comprehensive expertise

Knowledge wants to grow. That is why we seek interdisciplinary interaction, for example in the FEM (finite element method) working group. Here, experts from forging companies and machine manufacturers exchange information on new possibilities and functions of the various FEM systems, collect optimization ideas and discuss them with system manufacturers and software developers. A close alliance that generates synergies, inspiration and innovations.  

We last hosted the event in June 2024. 
You can find more impressions here

for students and applicants Research and theses at OTTO FUCHS

Our students' Bachelor's and Master's theses are regularly nominated for their quality and innovation. Associations such as the Industrieverband Massivumformung have already honored them. 

There is a reason for this: because we offer our students the best conditions. They receive practical training and can take on real projects. The results are often significant contributions to science and industry - with a potential impact on the general aviation or automotive industry. Doctoral theses will also be possible with us in the future.

More information for students