research and development
Leading in the development of profitable technologies
At OTTO FUCHS, we rely on sophisticated technologies to produce high-quality forgings, extruded products and rolled rings from various alloys. The focus is on high safety combined with low component weight and a long service life. Research and development of ever better alloys and processes play a key role in this. All our teams are characterized by this progressive orientation.
We also have our own research and development department, which focuses its expertise on these areas and acts as a special source of inspiration. In this way, we occupy a leading position in the market.
Advanced methods combined with in-depth expertise
Using future-oriented methods and in-depth expertise, we work with customers to create sustainable solutions for new products, materials and processes. We combine our core competencies in the field of forming technology with innovative approaches, including the use of artificial intelligence, data science and additive manufacturing (AM).
Data science & digitalization – for increased performance
As a data-driven company, we use data and AI-based technologies to create the best possible decision-making basis for entrepreneurial action with optimal processes and services. Smart operations, data-based decisions in management and collaboration between humans and AI as well as a living data culture characterize our data-oriented approach. With this expertise, we not only push our exciting technologies, but also our administrative areas.
Decarbonization of massive forming processes
As innovators and solution finders, we play a decisive role on the path to decarbonizing forging processes. The electrification of our hot forming processes and the use of hydrogen are key components of our strategy. In addition, we are constantly working on new – for example hybrid – tool concepts and exerting a positive influence on component design for optimized semi-finished products and more sustainable process routes.
Additive manufacturing – a new dimension in production
With additive manufacturing (AM), we are opening up a new dimension of production for our customers for products made of aluminum, titanium and nickel materials in previously unattainable variety and complexity. Production offers flexibility and resource efficiency that can go far beyond the economic and technical possibilities of conventional manufacturing processes. Complex one-offs and small batches can be produced economically, right through to the ready-to-install finish - even as process- and material-hybrid components in all process details.
Our three AM processes
-
SLM process (Selective Laser Melting): Metallic components are created from powder under the influence of a laser, ideal for complex geometries.
-
FDM process (Fused Deposition Modeling): Plastic components are printed layer by layer from melted plastic wire.
-
HDR process (high deposition rate): A robot-guided arc-wire welding process for large metallic components with a high deposition rate.
State-of-the-art simulation methods
Simulation is an important tool for us to achieve our goals. We use state-of-the-art software from the entire simulation landscape. This is the only way we can get the most out of our processes and set ourselves apart with the quality of our products. Simulation is an important tool for us to achieve our goals. We use state-of-the-art software from the entire simulation landscape. This is the only way we can get the most out of our processes and set ourselves apart with the quality of our products.
Funding projects and development partnerships
Knowledge thrives on networking, on the interaction of different experts. Teamwork plays a key role for us - whether internally or with external partners at universities and colleges. We work together on innovations in numerous sponsored projects. Funded projects are an interesting option. In addition, our participation in programs such as LuFo Klima (BMWK – Luftfahrtforschungsprogramm ) and BMWK – Leichtbau strengthens our research activities. The synthesis of science and the practical experience of motivated employees leads to results on a new level.